Why is proper pallet stacking crucial for logistics?

Properly stacking boxes on a pallet is the foundation of efficient and safe logistics. Without the right stacking method, goods can be damaged, leading to higher costs and delays.

Below, you’ll find best practices for achieving pallet stability and optimizing warehouse space.

What is a pallet and why is it important?

A pallet is a flat structure used as a base for stacking, storing, and transporting goods. Pallets can be made from various materials such as wood, plastic, or metal, and their standardization makes handling and transport easier.

Types of pallets and their characteristics:

• Wooden pallets – commonly used for their durability and low cost.
• Plastic pallets – lighter and moisture-resistant, ideal for the food industry.
• Metal pallets – the most durable but more expensive, used for heavy loads.

Preparing to stack boxes on a pallet

Preparation is key to ensuring stable and safe stacking.

Choosing the right pallet
First, check the pallet’s dimensions and load capacity to make sure it fits your cargo.

Ensuring stability materials
For secure stacking, you’ll need stretch wrap, strapping, corner protectors, and base materials such as cardboard.

Rules for stacking boxes on a pallet

To avoid damage to goods, follow these guidelines:

• Uniformity – place boxes of the same size together to create a flat, stable surface.
• Weight distribution – heavier boxes should always go on the bottom, lighter ones on top.
• Avoid gaps – boxes should be placed tightly together with no empty spaces between them.

Steps for properly stacking boxes on pallets

• First layer – Place the heaviest boxes evenly on the pallet, ensuring stability.
• Adding layers – Stack the next layers in a crosswise pattern to increase structural strength.
• Securing the pallet – Wrap the pallet with stretch film or use straps to further ensure stability.

Common pallet stacking mistakes

Even small mistakes can cause major problems:

• Uneven weight – If the center of gravity shifts, the pallet can topple during transport.
• Overloading the pallet – A pallet that is too tall or overcrowded increases the risk of collapse.

Why proper stacking matters for transport

Correct stacking ensures goods arrive at their destination in perfect condition. This reduces the risk of damage, saving money in the long run and improving customer satisfaction.

MBE Pallet Delivery

Many express couriers don’t accept shipments above certain dimensions. MBE offers a service called pallet delivery, where shipments are stacked on pallets.

We typically use EURO pallets – dimensions 1,200 x 800 x 400 mm with a load capacity of approximately 1,000 kg. We provide pallet delivery services for packages both within Croatia and worldwide!

Efficient storage and logistics

When boxes are stacked properly, both storage and transportation become more efficient. Organized stacking allows for better use of warehouse space and reduces transport costs.

What are the best materials for pallet stabilization?
Stretch wrap, plastic straps, and cardboard corner protectors are the most commonly used materials.

What to do with fragile goods when stacking pallets?
Use additional protection such as foam wrap or thick layers of cardboard to prevent damage.

How high can boxes be stacked on pallets?
The recommended height usually does not exceed 1.5 meters, depending on the weight and type of cargo.

In conclusion…
Proper pallet stacking is crucial for safety, efficiency, and cost-effectiveness in logistics. Follow the rules and best practices to ensure load stability and reduce the risk of damage to goods.